4.0 — Applications

Projects & Applications

Drilling simulator deployments and application configurations for training centers, universities, operators, and field training programs. Learn how organizations set up drilling simulator labs for their specific requirements. Each scenario shows the products deployed, technical configuration, training activities supported, and the value delivered.

Application 01

University Petroleum Engineering Lab

Challenge

A petroleum engineering department at a public university needs a drilling simulation lab for undergraduate and postgraduate courses. 20 desktop workstations in existing computer lab. Budget is limited.

Configuration

  • Software: Drilling Simulator — web-based interface
  • Instructor station: One workstation running server + instructor screen
  • Student stations: 20 workstations via web browser
  • Hardware: Standard university desktop computers
  • Unit system: Configurable per session (SI for academic, API Field for industry prep)

Training Activities

Drilling Hydraulics Lab

Students configure mud properties, observe SPP, ECD, annular velocity. Compare Bingham Plastic vs Power Law.

Well Control Exercise

Drill into reservoir, detect kick, shut in, calculate kill sheet, execute Driller's Method kill.

Surge/Swab Analysis

Tripping at different speeds, observe surge/swab pressures from API RP 13D formulas.

MPD Introduction

Operate MPD choke in manual mode, maintain constant BHP during pump rate changes.

Value Delivered

  • 20 students train simultaneously on one server
  • Students experience realistic well control before field exposure
  • Snapshot save/restore for repeatable exercises
  • Three unit systems for international students
  • Software-only license — no additional hardware
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Application 02

IWCF/IADC Certification Training Center

Challenge

Commercial well control training center delivers IWCF Level 2, 3, 4 courses and IADC WellSharp programs. Needs all 10 IWCF problem categories, both kill methods, documented trainee performance.

Configuration

  • Software: Drilling Simulator — desktop application on dedicated stations
  • Instructor station: Dual-monitor (controls + student mirror)
  • Student stations: 4–8 dedicated workstations
  • Optional hardware: Physical BOP panel + choke console via HardwareManager
  • Scenario library: Pre-configured snapshots for standardized exercises

Training Activities

IWCF Level 2

Observe kick indicators, shut-in procedures, read kill sheet values.

IWCF Level 3/4

Full kick-to-kill with problem injection (200-stroke minimum trigger).

Subsea Well Control

Choke line friction, riser gas, MUX pods.

Kill Method Comparison

Same kick, Driller's Method vs Wait & Weight, snapshot comparison.

Value Delivered

  • All 10 IWCF problem categories for injection
  • Kill sheet auto-calculated and verifiable against hand calculations
  • Subsea from well config — no separate license
  • Snapshot save/restore for assessments
  • Physics-based simulation at fraction of premium hardware cost
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Application 03

Operator Crew Training & Competency Facility

Challenge

Oil & gas operator maintains in-house training for crews. Drills onshore and offshore. Needs competency in drilling, well control, tripping, and MPD. Generic configs don't match actual rig equipment.

Configuration

  • Software: Drilling Simulator — desktop with hardware integration
  • Instructor station: Full controls, monitoring, problem injection
  • Driller station: Console with physical BOP panel, choke, pump controls
  • Rig data: Operator's own configurations (pump models, BOP stack, tanks)
  • Well data: Actual well profiles (formations, surveys), anonymized if needed
  • MPD: Full module for narrow-margin/HPHT wells
  • Reporting (planned): DDR System will integrate when available

Training Activities

Rig-Specific Familiarization

Crew trains on exact equipment configurations matching their assigned rig.

Well-Specific Rehearsal

Pre-spud rehearsal using actual well profiles and formation data.

MPD Operations

Managed pressure drilling for narrow-margin and HPHT well scenarios.

Well Control Response

Emergency response drills with rig-specific equipment configurations.

Value Delivered

  • Rig-specific configuration eliminates "generic simulator" problem
  • Well-specific profiles for pre-spud rehearsal
  • MPD integrated — no separate system
  • Competency records linked to exercises and snapshots
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Application 04

Mobile Training Unit

Challenge

Training provider serves multiple client sites — rig camps, offices, temporary rooms in Middle East and SE Asia. No permanent infrastructure. Unreliable internet at remote sites.

Configuration

  • Software: Drilling Simulator — web-based on portable server laptop
  • Server: One high-spec laptop running web server
  • Student access: Any device with browser on local network
  • Networking: Portable WiFi router — no internet required
  • Transport: All equipment fits in carry-on case

Training Activities

On-Site IWCF Refresher

1–3 day courses at client locations. Setup in 30 minutes.

Pre-Deployment Briefings

Quick sim sessions before crew mobilization.

Remote Location Training

Runs entirely on local network — no internet dependency.

Value Delivered

  • Deploy anywhere in under 30 minutes
  • Students use existing devices (laptops, tablets)
  • No internet dependency
  • Multiple client configs stored as snapshots
  • Lowest total cost of ownership
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